BrightView offers optical management solutions from concept to final parts. Our converting capabilities enable us to create the size and shape you are looking for on the substrate type and thickness that best suits your application.
| Converting Method | Materials | Tolerances | Size limitations | Thickness | ||||
|---|---|---|---|---|---|---|---|---|
| PET | UVPET | PMMA | Reflector | Polycarbonate | ||||
| Precision Laser | X | X | X | X | ±0.005 in + 0.001 in* | 8’ x 4’ and 80” x 120” | 3 mil to 4 mm | |
| Die Cutting | X | X | X | X | ±0.020 in | up to 24"x24" | 3 to 30 mil | |
| Shear Cutting | X | X | X | X | ±0.030 in | Rectangular up to 60" | 3 to 30 mil | |
| Rotary Cutting | X | X | ±0.020 in | up to 4 x 8 ft | 20 mil to 4 mm | |||
| Laser Etching | X | X | X | X | ±0.030 in | 40"x28" | NA | |
Flexible packaging options
- Labelling: Both machine and human readable
- Kitting / part separation / liner sheets / part wrap
- Module packaging for machine load (pick and place)
- International container shipping
- Shrink wrap up to 2’x4’
- Pallet pack
Film Lamination (internal)
- In-house film to rigid lamination (high volume)
- Materials: BVT films to rigid PMMA and PC boards
- Size: 24”x72” finished size
- Thickness: 1.5mm (60mil) to 4mm (160mil)
Inspection Capabilities
Laser Inspection
- Up to 48”x96” inspection
- PPAP / SPC collection
- First article inspections
Retained samples
- Microstructure / reflector / volumetric
- Requests from customers
Defect Analysis
- Extensive defect analysis capabilities
- Manufacturing samples
- Retained samples
- Customer returns
External Partners
Film Lamination
- Reflector on steel / aluminum
- Widths limited to 50”
Slitting
- Reflector (film and metal)
- Diffusers
Sheeting
- Reflector (film and metal)
- Diffusers